PIR Roof / Wall Panel
Sandwich Panel
PIR/Fire Retardant Roof/Wall Panel
PIR foam is referring to polyurethane foam processed at a high isocyanate index with a PIR catalyst producing a foam with considerable amounts of PIR structures.
What Does a PIR Panel Achieve?
High thermal stability of the PIR structure brings about better flame retardancy. Due to heat influence carbonized PIR structure persists longer than the thermal barrier and thereby protects the underlying foams.
Specifications
| Panel thickness available | 30mm, 40mm, 50mm, 60mm, 80mm, 100mm, 120mm |
| Panel width available | 1060mm |
| Panel length available | 2000mm-12000mm |
| Average density | 40± 2kg/m |
| Thermal conductivity | 0.024-0.03 W/m |
| Temperature range | -40+800C |
| Free from CFC | CFC free |
| Type of foam | B1, B2, B3, PIR |
| Heat transfer co-efficient | -0.022W/M2*k |
| Pressure | 0.10Mpa |
| Cubic Area Change | =1%(-30 C – 100 C/96h) |
Advantages
- Fire Retardant
- Hidden self tapping screws for aesthetic appeal
- Great energy saver
- Fast and easy installation
- Light weight
- Space saving
- Various designs.vivid colours.
- Energy conservation as per ECBC code
- High load bearing capacity at low weight.
- Excellent and durable thermal insulation.
- capacity for rapid erection without lifting equipments.
- Easier installation in hostile weather conditions.
- Easy repair and replacement in case of damage.
- Long life and very low maintenance cost
- Good sound insulation
- Reasonable fire reaction and resistance
Applications
- Industrial Buildings.
- Partitions-Semi Glazed.
- Commercial Buildings.
- Warehouse/Godown.
- Cold storage/Blast Freezers.
- Farm House.
- Pharmaceutical Manufacturing units.
- Air Handling Units.
- Poultry Form.
- Dairy industry.
- Malls/Departmental Stores.
Foam Characteristics
| SL.No | FOAM CHARACTERISTICS | UNIT | SPECIFICATION | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 11 | TOTAL FOAM DENSITY | Kg/m3 | 48+2 | |||||||
| 12 | CORE FOAM DENSITY | Kg/m3 | 44+2 | |||||||
| 13 | COMPRESSIVE STRESS AT10% DEFORMATION | kpa | >100 | |||||||
| 14 | YOUNG COMPRESSION MODULES | kpa | >2500 | |||||||
| 15 | FOAM TENSILE STRENGTH(ADHESION) | kpa | >100 | |||||||
| 16 | YOUNG TENSILE MODULE | kpa | >2500 | |||||||
| 17 | SHEAR STRENGTH | kpa/td> | >90 | |||||||
| 18 | THERMAL-CONDUCTIVITY-A@50C MEAN TEMP & B.@10C MEAN TEMP-MAX | kpa | A.0.03 &b.0.023 | |||||||
| 19 | HORIZANTAL BURNING TEST | mm | <25 | |||||||
| 20 | HOT DIMENSIONAL STABILITY AT 85+2C/100+2C FOR 24HRS-MAX | % | LENGH+2 | |||||||
| % | WIDTH+2 | |||||||||
| % | THICKNESS+2 | |||||||||
| 21 | COLD DIMENSIONAL STABILITY AT -25+2C FOR 24HRS-MAX | % | LENGH+2 | |||||||
| % | WIDTH+2 | |||||||||
| % | THICKNESS+2 | |||||||||
| 22 | WATER VAPOR TRANSMISION-Max | ng/pasm | 8.5 | |||||||
| 23 | PANEL WIDTH ROOF | mm | 1060MM | |||||||
| 24 | PANEL WIDTH WALL | mm | 1160 | |||||||
| 25 | REFERENCE PROFILE DRAWING | |||||||||
| 26 | ROOF PANEL PROFILE | |||||||||
| 27 | WALL PANEL PROFILE | |||||||||
| 28 | HIDDEN WALL PANEL PROFILE | |||||||||
Difference B/W PU PIR Panels
| SL.No | PU PANEL | PIR PANEL |
|---|---|---|
| 1 | Foaming density 40 KG/M3 | Foaming density is greater than 40 KG/M3 |
| 2 | Moderate fire resistance | High fire resistance |
| 3 | Lower ISO index > 150 | Higher ISO index > 180 |
| 4 | High smoke generation | Very low smoke generation |
| 5 | Thermal stability < 80 Degc | Better thermal stability < 120 Degc |
| SL.No | FOAM CHARACTERISTICS | UNIT | SPECIFICATION | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 11 | TOTAL FOAM DENSITY | Kg/m3 | 48+2 | |||||||
| 12 | CORE FOAM DENSITY | Kg/m3 | 44+2 | |||||||
| 13 | COMPRESSIVE STRESS AT10% DEFORMATION | kpa | >100 | |||||||
| 14 | YOUNG COMPRESSION MODULES | kpa | >2500 | |||||||
| 15 | FOAM TENSILE STRENGTH(ADHESION) | kpa | >100 | |||||||
| 16 | YOUNG TENSILE MODULE | kpa | >2500 | |||||||
| 17 | SHEAR STRENGTH | kpa/td> | >90 | |||||||
| 18 | THERMAL-CONDUCTIVITY-A@50C MEAN TEMP & B.@10C MEAN TEMP-MAX | kpa | A.0.03 &b.0.023 | |||||||
| 19 | HORIZANTAL BURNING TEST | mm | <25 | |||||||
| 20 | HOT DIMENSIONAL STABILITY AT 85+2C/100+2C FOR 24HRS-MAX | % | LENGH+2 | |||||||
| % | WIDTH+2 | |||||||||
| % | THICKNESS+2 | |||||||||
| 21 | COLD DIMENSIONAL STABILITY AT -25+2C FOR 24HRS-MAX | % | LENGH+2 | |||||||
| % | WIDTH+2 | |||||||||
| % | THICKNESS+2 | |||||||||
| 22 | WATER VAPOR TRANSMISION-Max | ng/pasm | 8.5 | |||||||
| 23 | PANEL WIDTH ROOF | mm | 1060MM | |||||||
| 24 | PANEL WIDTH WALL | mm | 1160 | |||||||
| 25 | REFERENCE PROFILE DRAWING | |||||||||
| 26 | ROOF PANEL PROFILE | |||||||||
| 27 | WALL PANEL PROFILE | |||||||||
| 28 | HIDDEN WALL PANEL PROFILE | |||||||||
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